Our customers are always astounding us with their creativity, innovation and hard work. This week, in these uncertain times, we couldn't be prouder of staff at Birchwood High School, Bishops Stortford, who are using their innovative design skills to help in the fight against Covid-19.

The teachers in the Design and Technology department were approached by the Local Carers Team, who wondered whether their 3D printer could be used in the production of a face shield design, to help meet the shortages for frontline carers.





The team took a look at the design and quickly realised they wouldn’t be able to produce them fast enough. They got to work and re-engineered the design to be both more cost effective and production time efficient.

Birchwood gave us a call to help with the supply of materials and are now up and running, producing the face shields at a rate of 150 per day, with a material cost of approximately £0.50 each. What an amazing achievement and testament to how innovation and design can help in this crisis.


 


The teachers at Birchwood are keen to share their work in case there are others out there who may be able to do something similar. They have put together this document to show their working and assist others. Can you help us spread the word by sharing this blog post?


Products used in the design:
 
 
 
 
 

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"Wow! What amazing customer service you provide. This is great. Thank you so much 🙂" - Finance, The Forest School          "I wanted to express my gratitude for our phone conversation today. I am pleased to be engaging with Tilgear for my professional needs.  As a DT Technician in the Technology Department at Millais School, my role here involves ensuring our department is well-equipped and functioning smoothly, which naturally leads me to rely on quality suppliers and efficient service. As a customer, I am looking forward to your support and assistance in the future. Your expertise at Tilgear is something I value greatly, especially when it comes to selecting the right tools and equipment for our school's needs. I am confident that your guidance and service will be immensely beneficial." - DT Technician, Millais School          "Thank you for the excellent service your company provides for this school. Your staff are always kind very helpful you always deliver your products on time. Keep up the high standards." - Trinity Catholic High School, London           "You have been very thorough and helpful Neil. An amazing experience so far 10/10 for service I must admit" - D Shah, Designed with Elegance UK          "I have used Tilgear to supply us with goods since 2014 when I started as a Construction Technician. Having since moved on to two additional colleges I’ve always made sure we did business with Tilgear. The team always extremely helpful and professional and will always go the extra mile to supply our goods, even if it’s not a stock item. Any issues we have they will sort them for us. I recommend them to any school or College who need a reliable supplier to work with".  - Buckinghamshire College Group, High Wycombe.          "Over the past two and a half years I have been using Tilgear for purchasing the tool kits for the Lee Marley Brickwork apprentices. I have a good report with the account manager who promptly returns quotes and is always on hand to answer any questions. Once the order is placed, Tilgear quickly turn around the order and get the tools delivered very promptly. I’m very happy with the service I receive from Tilgear!" - Lee Marley Brickwork Ltd, Reading          "All received today and a very happy year 6!  They couldn't build cars last year as our usual supplier was out of stock of the parts for some 6 months so we're really happy we can get all the bits from you now instead!!" - Federation of Winklebury Infant and Junior Schools, Basingstoke          "I just want to thanks you for delivering the workbenches last week and your engineer who worked very hard to have them all ready for us on time. Excellent job and excellent service!" - Flexit FF&E Solutions, Leeds          "They arrived yesterday morning, super quick. Thank you so much they were exactly what we needed." - Benjamin Britten High School, Suffolk          "WOW – what service. Thank you so much." - North Berwick High School, East Lothian          "All received and mechanical department are happy with the bits. Thank you for your assistance with this and will keep you in mind for future purchases." - Bedford College          "Fantastic customer service!" - The Purbeck School, Dorset          "Thanks for touching base, we are extremely happy at our end pricing is excellent compared with other suppliers. Many thanks! "- The Three Rivers Learning Trust, Northumberland          "We have had fantastic support so far and really competitive prices." - Sacred Heart High School, Newcastle upon Tyne          "We received our order in speedy time as always and never had an issue. We do only ever order small amount of items, but if we do require anything in bulk I will be sure to contact yourself." - Scotland’s Rural College          "You were really speedy and we will defo use you again." - Haileybury Turnford, Hertfordshire          "Thank you very much for your and the rest of your crew for their assistance in getting this sorted so promptly. It really is appreciated by all our dept staff." - Wolverhampton Girls High School